- 5 -1.5.2 When making adjustments while the engine is running, such as carburetor andmotion control linkage adjustments, stand to one side and keep c
- 6 -1.6 SAFETY SIGNS1.6.1 Keep all safety signs legible. Remove all grease, dirt and debris from safetysigns and instructional labels.1.6.2 Safety s
- 7 -PART NO. 303293LOCATION: On Top of FuelTanksPART NO. 103-0167LOCATION: Center of ConsolePART NO. 653140LOCATION: RH Side of Cutting HeightAdjustm
- 8 -2. SPECIFICATIONS2.1 MODEL NUMBER:Serial Nos. 160,000 & Higher: LHP4417KA; LHP4818KCSerial Nos. 190,000 & Higher: LHP4418KCSerial Nos
- 9 -2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher.2.3.3 Fuel Filter: For Kohler: Replaceable in-line 15 Micron Kohler P/N 2405
- 10 -2.7 HYDROSTATIC GROUND DRIVE SYSTEM2.7.1 Hydrostatic Pumps: Two Hydro Gear BDP-10L variable displacement piston pumps.2.7.2 Wheel Motors: Two Pa
- 11 -2.10.2 Overall Length: w/44” & 48” decks: 74.1 in. (188.2 cm)w/52” deck: 77.31 in. (196.3 cm)2.10.3 Overall Height: w/44” & 48” decks
- 12 -IMPORTANT: Make sure the negative battery cables are disconnected andthe battery charger used for charging the battery has an output of 16 volt
- 13 -DANGERPOTENTIAL HAZARD♦ Battery electrolyte contains sulfuric acid, which ispoisonous and can cause severe burnsWHAT CAN HAPPEN♦ Swallowing el
- 14 -Connect battery cables - positive (red) cable to the positive battery terminalfirst, then the negative (black) cable and green/white wire to the
i WARNINGPOTENTIAL HAZARD♦ This product is a piece of power equipment.WHAT CAN HAPPEN♦ Failure to follow safe operating practices can resul
- 15 - FIG. 1 FIG. 2 CONTROL ARM SHAFT LEVER ALIGNMENTb) If the ends of the levers hit against each other, while in the drive position(le
- 16 -FIG. 3MOTION CONTROL POSITIONSBy moving both levers an equal amount forward or back from the neutral positionthe machine can be caused to move f
- 17 -4.1.5 Throttle Control: Located on console just right of center. Throttle is used to control engine speed. Moving throttle lever forward willinc
- 18 -DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammableand highly explosive.WHAT CAN HAPPEN♦ A static charge can ignite
- 19 -4.3.3 Engaging Electric Blade Clutch: The electric blade clutch push-pull switchengages the cutting blades. Be sure that all persons are clear o
- 20 - WARNINGPOTENTIAL HAZARD♦ Loading a unit on a trailer or truck increases thepossibility of backward tip-over.WHAT CAN HAPPEN♦ Backwar
- 21 -d) If the oil level is low, wipe off the area around the oil fill cap, remove capand fill to the “F” mark on the dipstick. Use oil as specified
- 22 -c) Remove vent caps from battery. Fill with water (distilled is recommended)to bottom of vent wells and replace vent caps.d) See Assembly Sectio
- 23 - FIG. 4BLADE BOLT INSTALLATION5.1.6 Check safety interlock system.Service Interval: Dailya) Check starting circuit. Starter should crank wi
- 24 -5.1.7 Check for loose hardware.Service Interval: Dailya) Stop engine and remove key.b) Visually inspect machine for any loose hardware or any ot
iiEXMARK PARTS PLUS PROGRAMEFFECTIVE DATE: September 1, 1995ProgramIf your Exmark dealer does not have the Exmark part in stock,Exmark will get t
- 25 - WARNINGPOTENTIAL HAZARD♦ Hydraulic fluid escaping under pressure can penetrateskin and cause injury.WHAT CAN HAPPEN♦ Fluid accident
- 26 -Refer to the following chart for fitting locations and lubrication schedule. LUBRICATION CHARTFITTINGLOCATIONSINITIALPUMPSNO. ofPLACESSERVICEI
- 27 -i) Put wheel and tire assembly on the unit and adjust by tightening the nylocnut until wheel will not turn freely. Back nut off 1/6 of a turn s
- 28 -5.1.22 Change fuel filter:Service Interval: As Requireda) A fuel filter is installed between the fuel tanks and the engine. Replacewhen necess
- 29 -5.1.26 Thread locking adhesives such as “Loctite 242” or “Fel-Pro, Pro-Lock NutType” are used on the following fasteners:a) Pump drive sheave s
- 30 -FIG. 6ANTI-SCALP ROLLER ADJUSTMENT5.2.2 Deck Leveling:a) Position mower on a flat surface.b) Stop engine and remove key.c) Check tire pressure o
- 31 -j) Recheck that blocks fit just snugly under the deck skirt and that thetension on all the chains are approximately equal. Make sure all chainat
- 32 -5.2.7 Brake Adjustment.a) Check for brake link 2.75” measurement as described insection 5.2.6.b) Engage brake lever (lever up).c) Measure the d
- 33 -5.2.11 Motion control linkage adjustment. WARNINGPOTENTIAL HAZARD♦ Engine must be running and drive wheels must beturning so motion c
- 34 -f) Start engine. Brake must be engaged and motion control levers outto start engine. Operator does not have to be in the seat because ofthe jump
iiiCONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefullydesigned and manufactured to give you a maximum amount of depe
- 35 -6.2 MERCURY SWITCH DISPOSAL CAUTIONPOTENTIAL HAZARD♦ The mercury contained in the tilt switch is poisonous.WHAT CAN HAPPEN♦ Exposu
- 36 -7. TROUBLE SHOOTING7.1 MOWER PULLS LEFT OR RIGHT (W/LEVERS FULLY FORWARD). a) It is common for a machine to pull slightly left or right with lev
- 37 -ENGINE TROUBLESHOOTING TABLEPROBLEMNOFUELIMPROPERFUELDIRT INFUEL LINEDIRTY AIRFILTERFAULTYSPARKPLUGENGINEOVERLOADEDBLOCKEDFUELFILTERINCORRECTOIL
- 38 -8. ELECTRICAL DIAGRAM
- 39 -9. HYDRAULIC DIAGRAM
- 40 -10. WARRANTYLimited WarrantyExmark Commercial Turf EquipmentExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agre
- 41 -As a condition to this warranty, customer shall have read the operator's manual and shall havecompleted and returned to Exmark Warranty Com
SEE EXMARK’S COMPLETELINE OF PRODUCTS FOR TURF CARELAZER Z™LAZER Z™ HPTURF RANGER®TURF TRACER®TURF TRACER® HP VIKING HYDROMETRO™METRO™ HPULTRA VAC™GRA
ivTABLE OF CONTENTS1. SAFETY PAGE1.1 Safety Alert Symbol ... 11.2 Tr
- 1 -1. SAFETY1.1 SAFETY ALERT SYMBOLTHIS SAFETY ALERT SYMBOL IS USED BOTH IN THIS MANUAL AND ONTHE MACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WH
- 2 - WARNINGPOTENTIAL HAZARD♦ Engine exhaust contains carbon monoxide, which isan odorless deadly poison.WHAT CAN HAPPEN♦ Carbon monoxide
- 3 - DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammableand highly explosive.WHAT CAN HAPPEN♦ A static charge ca
- 4 -1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YOU!!1.4.6 Stop the blades when crossing surfaces other than grass; and whentransporting
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